Polaris Predator 500

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2003 PREDATOR SERVICE MANUAL
PN 9918062
 2003 PREDATOR
SERVICE MANUAL
Foreword
This manual is designed primarily for use by certified Polaris Master Service Dealer technicians in a properly
equipped shop and should be kept available for reference. All references to left and right side of the vehicle
are from the operator’s perspective when seated in a normal riding position.
Someproceduresoutlinedinthismanualrequireasoundknowledgeof mechanicaltheory, tooluse, andshop
proceduresinordertoperformtheworksafelyandcorrectly. Technicians shouldreadthe text and befamiliar
with service procedures before starting the work. Certain procedures require the use of special tools. Use
only the proper tools as specified.
Thismanualincludesproceduresformaintenanceoperations, componentidentificationandunit repair,along
with service specifications for the 2003 Polaris Predator ATV. Comments or suggestions about this manual
may be directed to: Service Publications Dept. @ Polaris Sales Inc. 2100 Hwy 55Medina Minnesota55340.
2003 Polaris Predator ATV Service Manual (PN 9918062)
E
Copyright 2002 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the
time of publication. Due to constant improvement in the design and quality of production components, some minor descrepancies may
result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are
intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions
and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.
UNDERSTANDING SAFETY LABELS AND INSTRUCTIONS
Throughout these instructions, important information is brought to your attention by the following symbols:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
DANGER
FailuretofollowDANGERinstructionswillresult insevereinjuryordeathtotheoperator,bystanderorperson
inspecting or servicing the ATV.
WARNING
Failure to follow WARNING instructions could result in severe injury or death to the operator, bystander or
person inspecting or servicing the ATV.
CAUTION:
A CAUTION indicates special precautions that must be taken to avoid personal injury, or ATV or property
damage.
NOTE:
A NOTE provides key information to clarify instructions.
Trademarks
Polaris acknowledges the following products mentioned in this manual:
Loctite, Registered Trademark of the Loctite Corporation
FOX, Registered Trademark of Fox Shox
Fluke, Registered Trademark of John Fluke Mfg. Co.
Mity Vac, Registered Trademark of Neward Enterprises, Inc.
CHAPTER INDEX
CHAPTER 1
GENERAL
CHAPTER 2
MAINTENANCE
CHAPTER 3
ENGINE/TRANSMISSION
CHAPTER 4
FUEL SYSTEM
CHAPTER 5
BODY/SUSPENSION
CHAPTER 6
BRAKES
CHAPTER 7
ELECTRICAL
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